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Asbestos Threat at the Rouge Plant  FORD ROUGE PLANT: ASBESTOS THREAT

New Link    Reuters News Reports ..."Rouge Plant Will Be Reborn   Updated 5:03 AM ET May 5, 1999 (DEARBORN) -- Ford Motor Company says its Rouge Plant, the site of adeadly explosion in February, will be getting a makeover. Ford Chairman William Clay Ford Junior said yesterday that the plant will be subject to an environmental assessment and old buildings will be removed while otherswill be refurbished. Six workers were killed in the explosion earlier thisyear at the plant."  -- There is no word yet on the motivation for the 'makeover.' The environmental assessment may be in response to the potential asbestosexposure caused by the explosion at the plant.

On Wednesday, February 3, 1999, the Detroit News Reported that there may have been asbestos set free into the air in River Rouge, MI as a result of the explosion and massive damage to the boilers and the plant structure.

Cleanup: Ford Unsure of Asbestos Threat: Explosion, fire may have put carcinogen into air, exposing workers and residents.
By Jeremy Pearce / The Detroit News. see article


The following quotes from Jeremy Pearce's story raise several serious questions such as the presence of asbestos in the building at the time of the explosion.

"Ford Motor Co. officials acknowledge that asbestos may be present, but add that company policy has been to remove the fire-retardant from plants or even to shut down older plants with heavy concentrations of asbestos. Parts of the Rouge complex -- including the power plant -- date back to the 1920s."

Ford seemed to admit in the Detroit News article that asbestos was in fact present indicating that it was a "real possibility." Ford reprsentative Sara Tathio hedges on the safety threat.

"We're not positive that asbestos is not there," said Sara Tatchio of Ford's environmental division. "We don't expect asbestos, but we do have a team poised if we find contamination."
    Michigan Dept. of Consumer and Industry Services officials have sent two crews to the disaster site to examine the boiler and address issues of worker safety.
    "Given the age of this building, we think asbestos is a real possibility," said Maura Campbell, a department spokesman. "We've prepared our crews with appropriate equipment if that turns out to be the case."


The dangers of asbestos are well documented.  Asbestos causes asbestosis and, sometimes, a fatal cancer called mesothilioma, a disease only caused by exposure to asbestos.

 

"Following studies of worker exposure to the mineral, scientists determined that asbestos can severely damage lungs and lead to cancer.

"Airborne asbestos causes a unique disease called asbestosis, which impairs breathing and cakes the lungs with needle-sharp particles," said Dr. Michael Kamrin, a Michigan State University toxicologist.


Experts also believe cancer can result from cell divisions started by minute asbestos particles, but they differ on the exposure needed to cause cancer."

 
New Link  Experts Check Plant Today: Feb 2, 1999 By Charlie Cain / News Lansing Bureau Chief.  The state's last inspection of the plant was in January 1996 after a water pump turbine explosion, but there were no serious injuries, said Commerce Department spokeswoman Maura Campbell.  The state issued three citations at the time: a training violation, a violation for not following proper procedures and one for an unidentified control value, she said. The state closed the complaint file in August 1997 after fines were paid and safety issues corrected.    A boiler at the Ford plant passed an inspection by Ford's insurance company last May, state records show.  After Monday's explosion, the state dispatched three inspectors to the site: a boiler inspector and an inspector and supervisor from the Michigan Occupational Safety Health Act information division.  The three inspectors were unable to get to the accident scene Monday because of concerns over "secondary fires and toxic fumes," Campbell said.  When they inspect the site today, they will wear protective clothing, including masks, as a precaution against possible asbestos contamination from the explosion, Campbell said.

Rouge Boiler Passed Inspection - By Charlie Cain / News Lansing Bureau Chief  Rouge boiler passed inspection - State inspectors scheduled to be at site today for detailed look at damaged building - MIOSHA's last inspection of the plant was in January of 1996 after a water pump turbine explosion. The state issued three citations at the time: a training violation; a violation or not following proper procedures; and one for an unidentified control value.  The state closed the complaint file in August 1997 after fines were paid and the safety issues corrected.

 

According to the Federal Government, "an estimated 1.3 million employees in construction and general industry face significant asbestos exposure on the job. Heaviest exposures occur in the construction industry, particularly during the removal of asbestos during renovation or demolition. Employees are also likely to be exposed during the manufacture of asbestos products (such as textiles, friction products, insulation, and other building materials) and during automotive brake and clutch repair work.   Asbestos is well recognized as a health hazard and is highly regulated."

See: OSHA Compliance Standards: Asbestos - Compliance  

Asbestos Links:
American Cancer Society: "Mesothelioma Information"
http://www.cancer.org/cidSpecificCancers/mesothelioma/index.html
OncoLink: "What is Mesothelioma?"
http://oncolink.upenn.edu/pdq_html/2/engl/201071.html
National Cancer Institute: "Malignant Mesothelioma"
http://www.graylab.ac.uk/cancernet/101071.html
OSHA Asbestos Site  - http://www.osha-slc.gov/SLTC/asbestos/index.html
 
Asbestos Removal:  
Work practices and engineering controls for Class I Asbestos Operations. 1926.1101 App F. This non-mandatory appendix offers work practices and engineering controls for asbestos removal.
Guideline specifications. U.S. Army Corps of Engineers (1998, February 19), 157 KB PDF file.  Index to specifications includes Section 02080, Asbestos Abatement.  Specifications can be downloaded in PDF or a special SGML format (software to view and edit this format is available online).
Asbestos NESHAP Adequately Wet Guidance. EPA (1990), 4 pages. This publication emphasizes the need for proper wetting of asbestos containing material prior to removal.
Demolition Practices Under the Asbestos NESHAP. EPA (1996), 10 pages. This publication summarizes EPA-accepted work practices. OSHA requirements differ, especially regarding "nonfriable" ACM (asbestos contractors may not be aware of this difference).

ASBESTOS: BACKGROUND INFORMATION:
By the 1930s, the manufacturers of asbestos products were aware of the deadly dangers and health hazards of their asbestos products to people. Workers in asbestos factories, including men, women and children, were developing asbestos lung disease as soon as five or six years after first exposure to asbestos. By the early 1940s, medical and scientific articles were being published, showing the connection between asbestos and the development of lung cancer. By the 1950s, the connection between asbestos and mesothelioma had been made, and by 1960, it was established that persons exposed to asbestos were developing mesothelioma at an alarming rate. Secret internal company documents reveal that the asbestos companies intentionally hid what they knew about the dangers and health hazards of asbestos so that workers and customers would not object to using asbestos products.
The fact that asbestos companies had actual knowledge of the dangers and health hazards of their asbestos products many years ago has formed the basis for the award of punitive damages against a number of asbestos manufacturing companies. Punitive damages are awarded by juries to punish the asbestos companies for their malicious and despicable conduct of concealing the dangers and health hazards of asbestos from their workers, customers, the public and the government, thereby bringing about unnecessary injury and death to tens of thousands of people. Juries have awarded punitive damages against the following asbestos companies to punish them for their malicious, knowing and intentional conduct, which brought about injuries to so many people: Owens Corning, Owens Illinois, W.R. Grace, Armstrong World Industries, GAF, U.S. Gypsum.

 

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SOURCES OF ASBESTOS EXPOSURE

Most people are exposed to asbestos as part of their work. However, exposure to asbestos in other ways can also cause mesothelioma many years later. Asbestos dust carried home on the clothes of workers has caused mesothelioma to develop in their spouses and children many years later. Asbestos dust released from pipes and ceiling materials in schools has caused mesothelioma to develop in those school children after a long latency period. Asbestos dust released from asbestos product manufacturing factories into the neighborhood air has caused mesothelioma to develop in persons who live in vicinity of the plant. It does not take much exposure to asbestos to cause mesothelioma and this must always be remembered if you think that you might be in a situation where there will be some exposure to asbestos. A little bit of this poison can kill.

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ASBESTOS COMPANIES

Asbestos products have been used in the United States since the 1800s. Over 3,000 different types of products containing asbestos have been manufactured by hundreds of different asbestos companies. Many of the asbestos companies are multi-billion dollar, multinational corporations with enormous assets and large amounts of insurance to pay asbestos claims. Over the years, these companies earned enormous profits by selling their asbestos containing products at the expense of the hundreds of thousands of people who would go on to develop or die of asbestos related disease. The following list of companies that manufactured asbestos products is by no means complete. Instead, this is merely a list of some of the major companies which manufactured or sold asbestos products;
 
AC&S
A.P. Green
American Olean
Armstrong World Industries
Babcock and Wilcox
Bird Inc.
Bendix (Brakes)
Cleaver Brooks
Combustion Engineering
Chrysler (Brakes)
DAL-Tile International
Fiberboard
Flexitallic
Ford (Brakes)
Foster Wheeler
The Flintkote Co.
GAF Corp.
Goulds Pumps
Garlock
General Electric
General Motors (Brakes)
General Refractories
Georgia Pacific
Harbison Walker
J.H. France
Johns Manville
Kaiser Gypsum
National Gypsum
Nicolet
Owens Corning Fiberglas
Owens Illinois
Pittsburgh Corning
Philip Carey
Reynolds Metals Company
Rapid American (Philip Carey Mft. Co.)
Uniroyal
Westinghouse
WR Grace (Zonolite)
U.S. Gypsum
Rutland Fire & Clay
Robert A. Keasbey Co
Many other companies made asbestos products. These are just a few!

 

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JOBS WITH POTENTIAL ASBESTOS EXPOSURE:

Electrical and electronic engineer
Industrial engineer
Mechanical engineer
Boilermaker
Railroad and car shop
Plumbers and pipefitters
Power station operator
Roofers and slaters
Asbestos and insulation workers
Dry wall installers and lathers
Furnacemen, smelter-men and pourers
Construction laborers, excluding carpenters' helpers
Aeronautical and astronautical engineer
Civil engineer
Sales engineer
Engineer, n.e.c.
Personnel and labor relations workers
Teachers, college and university
Elementary school teachers
Chemical technicians
Draftsmen
Technicians, n.e.c.
Painters and sculptors
Managers and superintendents, building
Officers, pilots, and pursers; ship
Insurance adjusters, examiners and investigators
Blacksmiths
Brickmasons and stonemasons
Cabinetmakers
Carpenters
Cranemen, derrickmen, hoistmen
Electricians
Electric power linemen and cablemen
Excavating, grading and road machine operators; exc. bulldozer
Foremen, n.e.c.
Forgemen and hammermen
Heat treaters, annealers and temperers
Job and die setters, metal
Locomotive engineer
Machinists
Mechanics and repairmen; aircraft
Automobile mechanics
Heavy equipment mechanics, including diesel
Household appliance and accessory installers and mechanics
Loom fixers
Miscellaneous mechanics and repairmen
Mechanics and repairmen
Millwrights
Molders, metal
Painters, construction and maintenance
Pattern and model makers, excluding paper
Rollers and finishers, metal
Sheetmetal workers and tinsmiths
Stationary engineers
Structural metal craftsmen
Telephone installers and repairmen
Tool and die makers
Checkers, examiners, and inspectors; manufacturing
Clothing ironers and pressers
Filers, polishers, sanders, buffers
Garage workers and gas station attendants
Mixing operatives
Drill press operatives
Grinding machine operatives
Sailors and deckhands
Sawyers
Carding, lapping and combing operatives
Spinners, twisters and winders
Weavers
Textile operatives, n.e.c.
Welders and flame-cutters
Winding operatives, n.e.c.
Machine operatives, miscellaneous specified
Miscellaneous operatives
Not specified operatives
Motormen; mine, factory, logging camp, etc.
Freight and material handlers
Longshoremen and stevedores
Hairdressers and cosmetologists

 

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ASBESTOS MATERIALS & PRODUCTS

Sample List of Suspect Asbestos-Containing Materials. EPA Region VI (1997), 1 page. Provides a list of 46 materials which may contain asbestos.

Pipecovering
Block
Insulating cement
Joint compound
Ceiling tile
Floor tile
Brakes
Clutches
Cloth
Fireproof clothes
Kent cigarette filters (1952-1956)
Grinding wheels
Refractory materials
Paint
Electrical wire
Electric motors
Cement pipe
Cement board
aprons
gloves
mitts
flexible duct connectors
spray fireproofing
packing
gasketing
refractory cements
insulating cements
boiler insulation
pipe insulation
Boilers
 

 

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Ford Rouge Power Plant Explosion